{"id":3891,"date":"2025-03-19T17:17:25","date_gmt":"2025-03-19T16:17:25","guid":{"rendered":"https:\/\/www.berto.it\/production-processes\/"},"modified":"2025-09-11T14:58:04","modified_gmt":"2025-09-11T12:58:04","slug":"production-processes","status":"publish","type":"page","link":"https:\/\/www.berto.it\/en\/production-processes\/","title":{"rendered":"Production Processes"},"content":{"rendered":"<p>[et_pb_section fb_built=&#8221;1&#8243; _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; use_background_color_gradient=&#8221;on&#8221; background_color_gradient_stops=&#8221;rgba(20,20,20,0.34) 0%|rgba(20,20,20,0.35) 100%&#8221; background_color_gradient_overlays_image=&#8221;on&#8221; background_image=&#8221;https:\/\/www.berto.it\/wp-content\/uploads\/2025\/03\/berto-hero-processi-produttivi.webp&#8221; height=&#8221;720px&#8221; height_tablet=&#8221;50vh&#8221; height_phone=&#8221;50vh&#8221; height_last_edited=&#8221;on|phone&#8221; background_last_edited=&#8221;off|desktop&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_row use_custom_gutter=&#8221;on&#8221; make_equal=&#8221;on&#8221; _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; positioning=&#8221;absolute&#8221; position_origin_a=&#8221;bottom_center&#8221; vertical_offset=&#8221;5%&#8221; width=&#8221;90%&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_text _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; header_text_color=&#8221;#FFFFFF&#8221; header_font_size=&#8221;50px&#8221; header_3_font=&#8221;&#8211;et_global_body_font||||||||&#8221; header_3_text_color=&#8221;#FFFFFF&#8221; header_3_font_size=&#8221;26px&#8221; header_3_letter_spacing=&#8221;2px&#8221; text_orientation=&#8221;center&#8221; header_font_size_tablet=&#8221;&#8221; header_font_size_phone=&#8221;34px&#8221; header_font_size_last_edited=&#8221;on|phone&#8221; header_3_font_size_tablet=&#8221;26px&#8221; header_3_font_size_phone=&#8221;22px&#8221; header_3_font_size_last_edited=&#8221;on|phone&#8221; header_3_letter_spacing_last_edited=&#8221;off|phone&#8221; custom_css_free_form=&#8221;selector h3 {||    margin-top: 20px;||}&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<h1>WHERE QUALITY<br \/>TAKES SHAPE<\/h1>\n<h3>THE PRODUCTION PROCESSES<\/h3>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=&#8221;1&#8243; _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; background_color=&#8221;#2E3D5A&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_row use_custom_gutter=&#8221;on&#8221; make_equal=&#8221;on&#8221; _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; width=&#8221;90%&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_text _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; header_2_text_color=&#8221;#FFFFFF&#8221; header_2_font_size=&#8221;46px&#8221; header_3_font=&#8221;&#8211;et_global_body_font|700|||||||&#8221; header_3_font_size=&#8221;18px&#8221; header_3_letter_spacing=&#8221;2px&#8221; text_orientation=&#8221;center&#8221; max_width=&#8221;60%&#8221; max_width_tablet=&#8221;80%&#8221; max_width_phone=&#8221;100%&#8221; max_width_last_edited=&#8221;on|phone&#8221; module_alignment=&#8221;center&#8221; custom_margin=&#8221;||10px||false|false&#8221; header_2_font_size_tablet=&#8221;46px&#8221; header_2_font_size_phone=&#8221;38px&#8221; header_2_font_size_last_edited=&#8221;on|phone&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<h2>Our Production Process Combines Tradition and Sustainable Innovation<\/h2>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=&#8221;1_5,1_5,1_5,1_5,1_5&#8243; use_custom_gutter=&#8221;on&#8221; gutter_width=&#8221;1&#8243; make_equal=&#8221;on&#8221; custom_padding_last_edited=&#8221;on|tablet&#8221; _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; width=&#8221;90%&#8221; module_alignment=&#8221;center&#8221; custom_padding=&#8221;0px||0px||false|false&#8221; custom_padding_tablet=&#8221;0px||0px||false|false&#8221; custom_padding_phone=&#8221;0px||0px||false|false&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;1_5&#8243; _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_text _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; text_text_color=&#8221;#FFFFFF&#8221; header_2_font_size=&#8221;46px&#8221; header_3_font=&#8221;&#8211;et_global_body_font|700|||||||&#8221; header_3_font_size=&#8221;18px&#8221; header_3_letter_spacing=&#8221;2px&#8221; text_orientation=&#8221;center&#8221; max_width=&#8221;85%&#8221; max_width_tablet=&#8221;80%&#8221; max_width_phone=&#8221;100%&#8221; max_width_last_edited=&#8221;on|phone&#8221; module_alignment=&#8221;center&#8221; custom_margin=&#8221;||20px||false|false&#8221; header_2_font_size_tablet=&#8221;46px&#8221; header_2_font_size_phone=&#8221;38px&#8221; header_2_font_size_last_edited=&#8221;on|phone&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<p><b>Yarns<\/b><br \/>We select premium raw materials, tested in our in-house laboratory.<br \/><b><\/b><\/p>\n<p>[\/et_pb_text][\/et_pb_column][et_pb_column type=&#8221;1_5&#8243; _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_text _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; text_text_color=&#8221;#FFFFFF&#8221; header_2_font_size=&#8221;46px&#8221; header_3_font=&#8221;&#8211;et_global_body_font|700|||||||&#8221; header_3_font_size=&#8221;18px&#8221; header_3_letter_spacing=&#8221;2px&#8221; text_orientation=&#8221;center&#8221; max_width=&#8221;85%&#8221; max_width_tablet=&#8221;80%&#8221; max_width_phone=&#8221;100%&#8221; max_width_last_edited=&#8221;on|phone&#8221; module_alignment=&#8221;center&#8221; custom_margin=&#8221;||20px||false|false&#8221; header_2_font_size_tablet=&#8221;46px&#8221; header_2_font_size_phone=&#8221;38px&#8221; header_2_font_size_last_edited=&#8221;on|phone&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<p><b>Indigo dyeing<br \/><\/b>A rare expertise in Italy, managed with precision to create vibrant and authentic shades.<br \/><b><\/b><\/p>\n<p>[\/et_pb_text][\/et_pb_column][et_pb_column type=&#8221;1_5&#8243; _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_text _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; text_text_color=&#8221;#FFFFFF&#8221; header_2_font_size=&#8221;46px&#8221; header_3_font=&#8221;&#8211;et_global_body_font|700|||||||&#8221; header_3_font_size=&#8221;18px&#8221; header_3_letter_spacing=&#8221;2px&#8221; text_orientation=&#8221;center&#8221; max_width=&#8221;85%&#8221; max_width_tablet=&#8221;80%&#8221; max_width_phone=&#8221;100%&#8221; max_width_last_edited=&#8221;on|phone&#8221; module_alignment=&#8221;center&#8221; custom_margin=&#8221;||20px||false|false&#8221; hover_enabled=&#8221;0&#8243; header_2_font_size_tablet=&#8221;46px&#8221; header_2_font_size_phone=&#8221;38px&#8221; header_2_font_size_last_edited=&#8221;on|phone&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221; sticky_enabled=&#8221;0&#8243;]<b>Weaving<\/b><br \/>\nIn-house weaving room renovated and upgraded to ensure maximum quality and flexibility.[\/et_pb_text][\/et_pb_column][et_pb_column type=&#8221;1_5&#8243; _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_text _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; text_text_color=&#8221;#FFFFFF&#8221; header_2_font_size=&#8221;46px&#8221; header_3_font=&#8221;&#8211;et_global_body_font|700|||||||&#8221; header_3_font_size=&#8221;18px&#8221; header_3_letter_spacing=&#8221;2px&#8221; text_orientation=&#8221;center&#8221; max_width=&#8221;85%&#8221; max_width_tablet=&#8221;80%&#8221; max_width_phone=&#8221;100%&#8221; max_width_last_edited=&#8221;on|phone&#8221; module_alignment=&#8221;center&#8221; custom_margin=&#8221;||20px||false|false&#8221; hover_enabled=&#8221;0&#8243; header_2_font_size_tablet=&#8221;46px&#8221; header_2_font_size_phone=&#8221;38px&#8221; header_2_font_size_last_edited=&#8221;on|phone&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221; sticky_enabled=&#8221;0&#8243;]<b>Finishing<\/b><br \/>\nInnovative machinery and eco-technologies such as ozone reduce environmental impact.[\/et_pb_text][\/et_pb_column][et_pb_column type=&#8221;1_5&#8243; _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_text _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; text_text_color=&#8221;#FFFFFF&#8221; header_2_font_size=&#8221;46px&#8221; header_3_font=&#8221;&#8211;et_global_body_font|700|||||||&#8221; header_3_font_size=&#8221;18px&#8221; header_3_letter_spacing=&#8221;2px&#8221; text_orientation=&#8221;center&#8221; max_width=&#8221;85%&#8221; max_width_tablet=&#8221;80%&#8221; max_width_phone=&#8221;100%&#8221; max_width_last_edited=&#8221;on|phone&#8221; module_alignment=&#8221;center&#8221; custom_margin=&#8221;||20px||false|false&#8221; header_2_font_size_tablet=&#8221;46px&#8221; header_2_font_size_phone=&#8221;38px&#8221; header_2_font_size_last_edited=&#8221;on|phone&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;]<b>Quality control<\/b><br \/>\nRigorous testing at every stage to ensure consistency and longevity.[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row use_custom_gutter=&#8221;on&#8221; make_equal=&#8221;on&#8221; _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; width=&#8221;90%&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_text _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; text_font=&#8221;|||on|||||&#8221; text_text_color=&#8221;#FFFFFF&#8221; header_2_font_size=&#8221;46px&#8221; header_3_font=&#8221;&#8211;et_global_body_font|700|||||||&#8221; header_3_font_size=&#8221;18px&#8221; header_3_letter_spacing=&#8221;2px&#8221; text_orientation=&#8221;center&#8221; max_width=&#8221;85%&#8221; max_width_tablet=&#8221;80%&#8221; max_width_phone=&#8221;100%&#8221; max_width_last_edited=&#8221;on|phone&#8221; module_alignment=&#8221;center&#8221; custom_margin=&#8221;||20px||false|false&#8221; header_2_font_size_tablet=&#8221;46px&#8221; header_2_font_size_phone=&#8221;38px&#8221; header_2_font_size_last_edited=&#8221;on|phone&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<p>A circular production cycle that maximizes every resource and minimizes waste.<\/p>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=&#8221;1&#8243; _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; background_color=&#8221;#F4F4F4&#8243; custom_padding=&#8221;||||false|false&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_row use_custom_gutter=&#8221;on&#8221; gutter_width=&#8221;1&#8243; make_equal=&#8221;on&#8221; custom_padding_last_edited=&#8221;on|phone&#8221; _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; width=&#8221;100%&#8221; max_width=&#8221;100%&#8221; custom_margin=&#8221;||||false|false&#8221; custom_padding=&#8221;||||false|false&#8221; custom_padding_tablet=&#8221;0px||||false|false&#8221; custom_padding_phone=&#8221;0px||0px||false|false&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][dica_divi_carousel item_width_last_edited=&#8221;off|desktop&#8221; show_items_desktop=&#8221;2&#8243; show_items_tablet=&#8221;1&#8243; multiple_slide_row=&#8221;on&#8221; arrow_nav=&#8221;on&#8221; item_spacing_tablet=&#8221;&#8221; item_spacing_phone=&#8221;15&#8243; item_spacing_last_edited=&#8221;on|desktop&#8221; arrow_nav_color=&#8221;#FFFFFF&#8221; arrow_bg_color=&#8221;RGBA(255,255,255,0)&#8221; overlay_color_field_bgcolor=&#8221;rgba(255,255,255,0.85)&#8221; image_force_fullwidth=&#8221;on&#8221; carousel_container_padding=&#8221;||||false|false&#8221; item_padding=&#8221;||||false|false&#8221; content_container_margin=&#8221;30px||||false|false&#8221; _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; title_font=&#8221;&#8211;et_global_body_font|700|||||||&#8221; title_font_size=&#8221;18px&#8221; title_letter_spacing=&#8221;2px&#8221; subtitle_font_size=&#8221;46px&#8221; body_font_size=&#8221;18px&#8221; max_width=&#8221;95%&#8221; module_alignment=&#8221;center&#8221; subtitle_font_size_tablet=&#8221;46px&#8221; subtitle_font_size_phone=&#8221;38px&#8221; subtitle_font_size_last_edited=&#8221;on|phone&#8221; custom_css_free_form=&#8221;selector .image img {||    aspect-ratio: 1 \/ 0.5;||    object-fit: cover;||}||||selector .swiper-buttton-container {||    top: 35%;||}||||@media screen and (max-width: 480px) {||selector .swiper-buttton-container {||    top: 20%;||}||}&#8221; global_colors_info=&#8221;{}&#8221; hover_enabled=&#8221;0&#8243; sticky_enabled=&#8221;0&#8243;][dica_divi_carouselitem title=&#8221;YARNS&#8221; sub_title=&#8221;Extraordinary Raw Materials for Extraordinary Fabrics&#8221; button_url_new_window=&#8221;1&#8243; image=&#8221;https:\/\/www.berto.it\/wp-content\/uploads\/2025\/03\/berto-processi-produttivi-filati.webp&#8221; _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; hover_enabled=&#8221;0&#8243; global_colors_info=&#8221;{}&#8221; sticky_enabled=&#8221;0&#8243;]We select only <b>high-quality cotton, regenerated fibers, and innovative materials<\/b>, all rigorously tested in our in-house laboratory.<br \/>\nEach yarn is chosen to ensure <b>durability, softness, and sustainability<\/b>, becoming the foundation of denim that lasts and respects the planet.<br \/>\nBecause great denim always starts with great yarn.[\/dica_divi_carouselitem][dica_divi_carouselitem title=&#8221;DYEING&#8221; sub_title=&#8221;Indigo Dyeing: a Rare and Delicate Expertise&#8221; button_url_new_window=&#8221;1&#8243; image=&#8221;https:\/\/www.berto.it\/wp-content\/uploads\/2025\/03\/berto-processi-produttivi-tintura.webp&#8221; _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<p>In our department, we dye the warp yarn with indigo following <strong>a traditional process<\/strong> that is rare in Italy.<br \/>A unique and unstable color that <strong>requires precision and experience<\/strong> to achieve the right shade.<br \/>Its beauty comes from <strong>balance<\/strong>: a vibrant, authentic color destined to evolve over time.<\/p>\n<p>[\/dica_divi_carouselitem][dica_divi_carouselitem title=&#8221;WEAVING&#8221; sub_title=&#8221;Weaving Room: Compact, Flexible, under Control&#8221; button_url_new_window=&#8221;1&#8243; image=&#8221;https:\/\/www.berto.it\/wp-content\/uploads\/2025\/03\/berto-processi-produttivi-tessitura.webp&#8221; _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; hover_enabled=&#8221;0&#8243; global_colors_info=&#8221;{}&#8221; sticky_enabled=&#8221;0&#8243;]<\/p>\n<p>Our in-house weaving room ensures <strong>speed, flexibility, and attention<\/strong> to customer needs.<br \/>We manage samples and control every phase of the process with <strong>care and quality<\/strong>.<br \/>A lean organization allows us to test, adapt, and innovate while maintaining <strong>high technical standards<\/strong> in our fabrics.<\/p>\n<p>[\/dica_divi_carouselitem][dica_divi_carouselitem title=&#8221;FINISHING&#8221; sub_title=&#8221;Every Detail Makes the Difference&#8221; button_url_new_window=&#8221;1&#8243; image=&#8221;https:\/\/www.berto.it\/wp-content\/uploads\/2025\/03\/berto-processi-produttivi-finissaggio.webp&#8221; _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<p>The final phase defines the soul of our denim: softness, durability, water repellency, or vintage effects, thanks to cutting-edge finishing processes.<\/p>\n<ul>\n<li><strong>Ozone finishing<\/strong>: -85% water consumption and -32% CO\u2082.<\/li>\n<li><strong>Matex\u00ae Eco Applicator<\/strong>: &#8220;dry&#8221; chemical applications, without water usage.<\/li>\n<li><strong>Piece dyeing<\/strong>: for authentic and customized colors<\/li>\n<li><strong>Prints and applications<\/strong> for exclusive looks<\/li>\n<\/ul>\n<p>For us, finishing isn&#8217;t just a detail: it&#8217;s what makes a fabric <strong>unique and unforgettable<\/strong>.<\/p>\n<p>[\/dica_divi_carouselitem][dica_divi_carouselitem title=&#8221;QUALITY CONTROL&#8221; sub_title=&#8221;Consistency, Precision,<br \/>Reliability&#8221; button_url_new_window=&#8221;1&#8243; image=&#8221;https:\/\/www.berto.it\/wp-content\/uploads\/2025\/03\/berto-processi-produttivi-controllo-qualita.webp&#8221; _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<p>Every meter of Berto denim undergoes thorough verification.<br \/>From visual inspection to laboratory testing, we monitor <b>physical parameters, color fastness, and mechanical performance.<\/b><br \/>This allows us to guarantee consistent quality over time and offer <b>complete customization<\/b>, in line with high-end brand and designer requirements.<\/p>\n<p>At Berto, excellence isn&#8217;t just controlled: it&#8217;s built, every day.<\/p>\n<p>[\/dica_divi_carouselitem][\/dica_divi_carousel][\/et_pb_column][\/et_pb_row][et_pb_row use_custom_gutter=&#8221;on&#8221; make_equal=&#8221;on&#8221; _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; width=&#8221;90%&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_text _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; header_text_color=&#8221;#2E3D5A&#8221; header_2_text_color=&#8221;#2E3D5A&#8221; header_2_font_size=&#8221;46px&#8221; header_3_font=&#8221;&#8211;et_global_body_font|700||on|||||&#8221; header_3_font_size=&#8221;18px&#8221; header_3_letter_spacing=&#8221;2px&#8221; header_3_line_height=&#8221;1.2em&#8221; text_orientation=&#8221;center&#8221; max_width=&#8221;80%&#8221; max_width_tablet=&#8221;80%&#8221; max_width_phone=&#8221;100%&#8221; max_width_last_edited=&#8221;on|phone&#8221; module_alignment=&#8221;center&#8221; custom_margin=&#8221;||10px||false|false&#8221; header_2_font_size_tablet=&#8221;46px&#8221; header_2_font_size_phone=&#8221;38px&#8221; header_2_font_size_last_edited=&#8221;on|phone&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<h3>Each Production Phase is an Act of Responsibility and a Gesture of Excellence.<br \/>this is how, for over 135 Years, Berto Has been Transforming Selected Fibers into Denim 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